Product Description
K2SO4 Mannheim Process Potassium Sulfate Making Machine is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is Double decomposition method, the reaction is not good, the product quality should be improved.
Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace, to form a unique and perfect Potassium Sulfate production technology now, improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.
Product Advantages
Mannheim Process
The most common method of producing potassium sulfate is the Mannheim Process, which is the reaction of potassium
chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated toabove 600ºC. Potassium Sulfate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.
The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl
Technical Advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are
corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.
Product Parameters
Frocess flow
Details Images
Finished product
Packing and Deliver
Our Company
Founded in 1992, our plant boasts an impressive annual capacity of 60,000 tons and is strategically located in China's largest FRP production hub - Hengshui City.
Our commitment to quality and professional service has earned us a global clientele, exporting to countries including the USA, Japan, Brazil, Germany, Egypt, India, and Malaysia, and garnering trust from both new and old clients alike.
We proudly collaborate with several top 500 global firms such as BAYER, Rohm and Haas, DOW Chemical, Fluor, among others, fostering successful partnerships.
eEPC chemical equipment series:
Mannheim process complete sets of potassiumsulfate production equipment, sodium sulfate production equipment, complete setsof sulfuric acid equipment, complete sets of calcium chloride production equipment;eEPC complete sets of FRP product production line series: microcomputer controlledcomplete set of FRP pipes, FRP tank filament winding production line, complete set ofFRP grating production line, complete set of FRP pultruded profile production line,SF/FF oil tank production line.
eFiberglass product series:
high, medium and low pressure FRP pipe, FRP tank,FRP tower, Polymer concrete cells, SF/FF double-layer oi tanks, FRP cooling tower.FRP SMC/BMC molded products, FRP pultrusion profiles and other customizedfiberglass products, FRP anti-corrosion project, etc.
Frequently Asked Questions
Q: Are you a trading company or a manufacturer?
A: We are a unique blend of both trading company and factory. Our trading company is named Hengshui Aoliande Trading Co., Ltd, while our factory is Hengshui Jiubo Composites Co., Ltd.
factory named Hengshui Jiubo Composites Co., Ltd.
Q: What if I require dimensions not mentioned or a specific size not listed, can you accommodate custom requests?
A: Absolutely, all dimensions for our FRP products can be customized to meet your precise requirements.
Q: What is your typical delivery time frame?
A: Usually, delivery takes 5-10 days if the goods are in stock. For items not in stock, it takes 15-20 days, depending on the order quantity.
quantity.
Q: Are samples available, and are they complimentary?
A: Certainly, we provide samples free of charge, although freight costs are not included.
Q: Could you outline your payment terms?
A: For payments <=1000USD, 100% is required in advance. For amounts >=1000USD, we require a 30% T/T in advance, with the balance payable before shipment.
For further inquiries or questions, please feel free to send us your inquiry directly.
K2SO4 Mannheim Process Potassium Sulfate Making Machine is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is Double decomposition method, the reaction is not good, the product quality should be improved.
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