100 Tons Per Day Mannheim Furnace K2so4 Potassium Sulfate Production Line

• Customization: Available
• After-sales Service: Long Life Aftersales Service
• Warranty: 1 Year
• Model NO.: Annual output: 10, 000 tons to 160, 000 tons
• Annual Output: 10,000 Tons to 160,000 Tons
• by-Product: 32% HCl
• Heating Fuel: Natural Gas
• Furnace Material: Refractory Bricks
• Heating Type: Diesel
• Production Process: Mannheim Furnace
• Other: HCl Absorption System
• Name: Mannheim Production Line
• Technology: Mannheim Furnace
• Other Name: Sodium Sulfate Production Line
• Other Accessories: Rake Brick
• Machine: Central Control System
• Machinery: Sodium Sulfate Production Line
• Production Line: Potassium Sulfate Fertilizer Production Line
• Transport Package: Seaworthy
• Specification: 10, 000 tons~160, 000 tons
• Trademark: JIUBO, ALD
• Origin: China
• HS Code: 3925100000
• Production Capacity: 4sets /Month
• Package Size: 1200.00cm * 230.00cm * 230.00cm
• Package Gross Weight: 26000.000kg
• Lead Time: 60 days (1 - 1 Sets) ; To be negotiated ( > 1 Sets)

Product Description

 

Product Description

 

Hengshui Jiubo Composite Co., Ltd. is a company specializing in the production of GRP products and Mannheim furnace (potassium sulfate reactor) equipment, we have professional technical and production team. We pays attention to the normal operation according to the quality management system, providing high-quality products and perfect services to customers, and develop together with customer. The GRP products and equipment produced by us JIUBO are applicated in many fields, mainly as potassium sulphate, sodium sulfate, chlor-alkali, polysilicon, food brewing, seawater desalination, power plant desulfurization, titanium dioxide, metallurgy, waste gas treatment, urban water supply and drainage, etc.JIUBO established different production lines according to product categories, including Mannheim process potassium sulfate chemical equipment and a variety of GRP products production lines. Also built our own potassium fertilizer factory in Inner Mongolia, China, with the annual output 160 thousand tons of potassium sulphate and 200 thousand tons of high-quality hydrochloric acid, which customer can visit for learning and reference. Based on the development and upgrade through professional and Technical research, we obtained a number of patents. Relying on advanced technology, exquisite craftsmanship, reliable quality and perfect service, JIUBO not only can supply products and production equipment, but also can do EPC project with the FEA (material, structure, design). And the integrated services including technical consultation, technology transfer, design, supply, transportation, installation and commissioning guidance etc.
Mannheim Process
The most common method of producing potassium sulfate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600°C.Potassium Sulfate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake:2 KCI+H2SO4→K2SO4+2 HCI
Technical Advantage

1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCI) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.

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FAQ

 

1)  Are you a factory or a trading company?
We are a factory, is a professional manufacturer, we have more than 200 skilled technicians, in addition, we have professional equipment mold engineers for design and production.

2) Can you do OEM?
Yes, we can do OEM and ODM products, no problem. We can make all kinds of customized products according to drawings or samples.

3)Can you provide technical advice?
We provide you with professional technical advice free of charge.

4) What volume do you have?
With an annual output of 60,000 tons, we have multiple production lines to meet customer requirements for fast delivery.

5) What are your payment methods?
We accept TT /LC/Credit insurance orders.

6) What are your delivery items? 
We accept EXW,FOB,CNF,CIF, etc. You can choose the one that is most convenient and cheapest.