Polymer Concrete Cells: Innovations in Metallurgical Electrolysis

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Customization: Available
After-sales Service: 1 Year
Warranty: 1 Year
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  • Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
  • Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
  • Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
  • Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
  • Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
  • Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
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  • Overview
  • Product Description
  • Product Parameters
  • Production Detail
  • Packaging & Shipping
  • Customers on Company
  • Certifications
Overview

Basic Info.

Model NO.
Polymer Concrete Cell
Customized
Customized
Condition
New
Power Source
Customize
Automatic Grade
Manual
Type
Auxiliary Equipment
Transport Package
by Sea
Specification
2.2*1.4*1.2
Trademark
Jiubo
Origin
Hebei China
Production Capacity
50000

Packaging & Delivery

Package Size
300.00cm * 100.00cm * 100.00cm
Package Gross Weight
1000.000kg

Product Description

 

Product Description

                                  What's FRP Electrolytic Cell?

Polymer Concrete Cells: Innovations in Metallurgical Electrolysis

Product Description

Polymer Concrete Cells: Innovations in Metallurgical ElectrolysisPolymer Concrete Cells: Innovations in Metallurgical ElectrolysisPolymer Concrete Cells: Innovations in Metallurgical Electrolysis
FRP electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.

 

Benefits of FRP Electrolytic Cells
 

· Long-term impermeability, free of corrosion, 20+ years warranty

Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project.
 

· Swift, accurate and less costly installation

Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications, including plants with automated crane systems.
 

· Minimum cleaning time and water consumption

The rounded internal shape, optional sloped cell floors, and smooth, flat finish of the internal tank, facilitate water sweeping and drainage of heavy sludge, with reduced water usage and accelerating return to service after each cleaning.
 

· Minimum maintenance cost

The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth, non-stick surfaces minimize adhesion of contaminants.
 

· Maximum operational safety

The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaboration between cells, thus reducing stress levels of cell around 40% under normal operating conditions.
Polymer Concrete Cells: Innovations in Metallurgical ElectrolysisPolymer Concrete Cells: Innovations in Metallurgical ElectrolysisPolymer Concrete Cells: Innovations in Metallurgical Electrolysis

FRP Electrolytic Cells Structure

Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:

The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with
chemical barrier international norms that assure long-term impermeability and corrosion resistance.

The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low
coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses.

The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills.
Optionally, this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free
operation in unusually extreme operating environments.

 
Product Parameters

list of existing molds 

No. Dimension (mm)
1 11000*1330*2360
2 5840*1170*1400/1600
3 4800*940*1650
4 7370*1180*1480
5 4362*940*1855
6 4640*990*1600
7 3850*960*1579
8 3400*960*1579
9 5200*890*1370/1550
10 6700*1200*1540
11 5000*1170*1500/1700
12 5200*1200*1480
13 6660*1220*1540
14 4150*840*1564
15 5970*1170*1400/1600
16 2900*1200*1509
17 8370*1120*1730
18 5100*960*1600
19 4030*940*1650
20 4530*1010*1640
21 4970*1160*1400
22 2300*700*1600
23 4000*1420*1000
24 5000*1200*1400
25 5900*1200*1950
26 5000*820*1650
27 5840*1170*1400*1700
28 4180*990*1500/1615
29 5300*940*1650
30 5050*1070*1950
31 3470*870*1250
Production Detail

Polymer Concrete Cells: Innovations in Metallurgical ElectrolysisPolymer Concrete Cells: Innovations in Metallurgical Electrolysis

Packaging & Shipping


Polymer Concrete Cells: Innovations in Metallurgical Electrolysis
Customers on Company

Polymer Concrete Cells: Innovations in Metallurgical Electrolysis

Certifications

 


Polymer Concrete Cells: Innovations in Metallurgical Electrolysis



 

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