| Customization: | Available |
|---|---|
| Formula: | K2so4 |
| Certification: | ISO9001, ISO |
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It is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is Double decomposition method, the reaction is not good, the product quality should be improved. Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace, to form a unique and perfect Potassium Sulfate production technology now, improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of HCL absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.
Mannheim Process
The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuricacid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC.
Potassium sulphate is produced along with HCL in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuricacid. This means that the final product costs about $500 per ton.
The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl
Technical Advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle HCl and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gasgenerator replacing other heating method
7. Stable production and easy operation.
8. Large output& Low coal consumption.
Our Plant Introduction
Our company can provide the whole set potassium sulfate production equipment, we can provide the service from design, manufacturer to installation and commissioning. One set plant capacity is 10,000 tons per year, how many capacity you need, how many sets of equipment you can got. For the burning system,can choose by user,we can provide naturalgas, oil and goal, for the control system,we can provide MCC, PLC and DCS, for the finished product type, we can provide powder and granule. We have many years experience to design and manufacturer the plant, and our primary products include organic fertilizer equipment, inorganic fertilizer equipment, urea granulation process equipment, and more. They are all made of high quality raw materials and are also environmentally friendly. Our plant had export to Saudi Arabia, Egypt, Brazil, Philippines, Indonesia, etc., and has been recognized and unanimously praised by customers.
Advantages of Our Company:
1) Strength advantage:We have both SOP factory and SOP equipment production factory.
2) Technical advantage: We have a team of top senior engineers in China.
3) Our factory has a team of experienced equipment installationengineers.
4) Our factory has experienced workers in producing SOP products and sodium sulphate production.
5) We can send our staff to our customer companies at any time to guide the production, and we can also let our customers' workers and engineers come to our SOP factory to learn the whole process of practical operation experience, etc.
Our company regards product quality as enterprise life, not only provide customers with high quality products, but also to provide customer good service.
We insist the philosophy of specialty ,service ,credit,,innovation business philosophy. We pledge to you seriously:
A : Quality commitment
1, all raw materials strictly, in accordance with design specifications elaborate strictly, full compliance with contract requirements.
2. All products must be manufacture production in accordance with national standards or enterprise, and through the municipal or more annual inspection of product quality supervision and inspection departments.
B: Price commitment
Under the same conditions of competition ,CAT would not to reduce the quality of products, based on the most favorable price to your party.
C: The delivery commitment:
Product delivery: in accordance with the user requirements as soon as possible, if you have special requirements need completed ahead of schedule, CAT can FATF design, production, and strive to meet customer needs.
D: Sales commitment:
Service principles: Our products can service for customer lifetime. Free repair service within 12 months, 12 months later as a paid service, and the paid services only charge the cost.
Purchasing our products and equipment has quality questions , user or zhenghaiyuan can ask the manufacturer to maintain directly. If the Equipment installation by the user, CAT will guide the user installation and make it conform to design requirements
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