Cost-Saving Mannheim Furnace Solution for Potassium Sulfate Production Line at Factory Prices

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: Sodium Sulfate /Potassium Sulfate Plant Production
• Capacity: 10sets/Month
• Control System: Mcc, PLC, Dcs
• Machine Type: Screw Granulator
• Voltage: Customized
• Transport Package: by Sea
• Specification: Customizable
• Trademark: Jiubo
• Origin: China
• HS Code: 3925100000
• Production Capacity: Customize
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

 

Agricultural Uses:

Potassium sulfate is an effective potassium fertilizer used primarily to supplement potassium in the soil, enhancing crop yield and quality.
It is suitable for various soil types, particularly neutral and alkaline soils, where it significantly improves soil fertility. In sandy loam or red earth, its application significantly enhances soil fertility.
Potassium sulfate fertilizer rapidly replenishes potassium essential for crop growth, especially in sweet potatoes, potatoes, watermelons, tobacco, and greenhouse fruits and vegetables. It not only boosts crop growth but also enhances flavor.
Potassium sulfate enhances crops' stress resistance and cold tolerance, strengthens plants, and combats soil salinization.

1.Industrial Uses:

In industry, potassium sulfate is used to produce various chemicals such as potassium aluminum sulfate, potassium chromium sulfate, and potassium iron sulfate.
It serves as an auxiliary material in glass and ceramic manufacturing and as a raw material for producing paper, fibers, and abrasives.
In the dye industry, potassium sulfate acts as an intermediate, while in the fragrance industry, it functions as an additive.

2.Medical Uses:

Potassium sulfate also finds applications in the medical field, particularly in the preparation of certain medications, notably antipyretics and anti-inflammatory drugs.
It regulates potassium ion levels in the body, preventing and treating potassium deficiency.

3.Other Applications:

Potassium sulfate is utilized in electrolytes, petroleum refining, water treatment, and mineral extraction.
In the food industry, it serves as a general additive. In analytical testing, it is used for serum protein biochemical assays.

The benefits of the Mannheim potassium sulfate production method are mainly reflected in the following aspects:
1. Mature and reliable technology
Widely used: The Mannheim method is one of the main methods for producing potassium sulfate in the world. After a long period of verification and improvement, the technology has become quite mature and reliable.
Localization of equipment: With the development of domestic technology, the Mannheim potassium sulfate device has achieved localization of equipment, further improving the reliability and economy of the technology.
2. Stable product quality
High purity: The potassium sulfate produced by the Mannheim method has high purity and the aqueous solution is completely transparent, which can meet the needs of potassium sulfate quality in different fields.
Good consistency: By precisely controlling the raw material ratio and reaction conditions, the Mannheim method can produce potassium sulfate products with stable quality and good consistency.
3. Adjustable production capacity
High flexibility: The production capacity of the Mannheim method can be adjusted within a certain range according to market demand and product requirements, and it has strong adaptability.
Adapt to multi-variety production: The Mannheim furnace can not only produce potassium sulfate, but also other sulfate products, realizing the multifunctional utilization of production equipment.
4. Environmental benefits
Waste gas treatment: The waste gas generated during the Mannheim process can be discharged in compliance with the emission standards after treatment, reducing pollution to the environment.
By-product utilization: By-products such as hydrochloric acid generated during the production process can be further processed and utilized, improving resource utilization.
5. Significant economic benefits
Low cost: Although the Mannheim process consumes a large amount of resources such as sulfuric acid and potassium chloride during the production process, the production cost can be reduced by optimizing the process and equipment selection.
Large market demand: Potassium sulfate, as an important potash fertilizer and chemical raw material, has a large market demand, providing a broad market space for Mannheim process production.
6. Broad room for improvement
Equipment improvement: With the development of materials science and manufacturing technology, the corrosion resistance and thermal efficiency of the Mannheim furnace and its supporting equipment have been continuously improved, further improving production efficiency and product quality.
Process optimization: By introducing advanced control technology and automation devices, precise control and optimization of the production process can be achieved, improving production efficiency and product quality stability.
In summary, the Mannheim potassium sulfate production method has significant advantages in terms of technical maturity, product quality, production capacity, environmental benefits and economic benefits. At the same time, with the continuous advancement of technology and the continuous expansion of application fields, the Mannheim potassium sulfate production will usher in a broader development prospect.
 

Product Description

Product Parameters

No.	Case	Date
1	SOP plant in Philippines for 10,000MTPA	In 2016 year
2	EPC project of SOP in Egypt for 60,000MTPA&100,00MTPA	In 2015 Year
3	Overhaul the furnace in Indonesia	In 2011 year
4	The project of SOP for 40,000MTPA	In 2010 year
5	Main equipment supplier of SOP in India for 20,000MTPA	In 2018 year
6	The EPC porject os SOP in Indonesia for 10,000MTPA	In 2008 year
7	The contractor of SOP in Phipilippines for 10,0000MTPA	In 2006 year

Potassium sulfate

Description	Index
Content of potassium oxide (K2O) % ≥	50
Content of chlorine (CL) % ≤	1.5
Content of moisture % ≤	1.0
Content of free acid (H2SO4) % ≤	0.5
Appearance	White

Hydrochloric acid

Description	Index
Content of total acid (calculated by HCL) % ≥ (HCL)≥	31
Content of iron (Fe) % ≤	0.005
Content of oxide (calculated by CL^-) % ≤	0.05
Content of burnt leavings% ≤	0.08
Content of sulfate (calculated by SO4^2-) % ≤	A acid: 0.005  B acid: 0.5-0.75 Production ratio of A & B: ~1:2
Content of arsenic (AS) % ≤	0.0001

Consumption ration of the process for per ton potassium sulfate

Description	Specification	Unit	Quantity
Potassium chloride	K2O 60%	Kg	860
Sulfuric acid	H2SO4  98%	Kg	570
Stone powder		Kg	40
Electricity	V=380  50HZ	kwh	60-70
Fuel	Natural gas	Liter	90
	Diesel oil	Liter	75
Water used for process	≤ 30ºC	M^3	1.2
Compensative water for cooling		M^3	10

Detailed Photos

Packaging & Shipping