Automatic GRP Tank Winding Machine for Efficient Production

• Customization: Available
• Surface Treatment: Smooth
• Color: Grey
• Model NO.: AO-13
• Usage: Environmental Protection
• Product Categories: FRP Tank
• Molding Method: Hand Lay-up Method
• Material: FRP
• Fiber Type: GFRP
• Type: Epoxy FRP
• Product Name: FRP Tank
• Weight: 500-2000kgs
• Size: 1-10m
• Volume: 5-100t
• Transport Package: Standard Export Packing
• Specification: Customize
• Trademark: AOLIANDE
• Origin: Hebei
• Production Capacity: 50000sets/Month
• Package Size: 200.00cm * 300.00cm * 500.00cm
• Package Gross Weight: 20.000kg

Product Description

FW-4000VI computer control filament winding machine
1. Introduction
The machine is adopting the advanced wet winding process, the appearance and the properties have been improved significantly. It applied industrial computer from Advantech of Taiwan. While input the parameter of the product, the computer can perform the linearity design automatically, later control the trolley make the reciprocating movement, lay up the fiberglass immersed by resin on the finished liner regularly. The structure is reasonable and fashionable design, operation easily, reasonable interface between the operators and machine. 
Our machine and products been exported to Egypt, India, Portugal, Singapore, Russia and other countries.
2. Technical parameter
2.1 The total power: 10 kw
2.2 The range of diameter can be wound: DN 600~DN 4000mm
2.3 The range of length: 1.5--12m
2.4 The height of main shaft: 2.3m
2.5 The max output of roving: 100m/min
2.6 The width of roving sheet: 168mm
2.7 The winding angle: 30°--90°
3. Equipment list 
3.1  Transmission head   
3.1.1 Cycloid cam planetary speed reducer, attach with frequency conversion motor. 1 set
3.1.2 Speed-test device, connect with computer control system and main axis. 1 set
3.1.3 Speed-changing gear box (with three pieces of transmission shaft). 1 set
3.1.4 Connecting disc (connect transmission shaft and universal coupling). 1 set
3.1.5 Cabinet frame of transmission head and protective plate. 1 set
3.1.6 Steel ladder of cabinet, for check and repair easily. 1 set
3.2  Trolley
3.2.1 Trolley frame. 1 set
3.2.2 Resin-immersing trough and resin-extruding device. 1 set
3.2.3  Fiber-guiding device.
3.3 Working platform of trolley
3.3.1 Cycloid cam planetary speed reducer, connect with sever motor in parallel. 1 set
3.3.2 Rail of trolley, at two sides of bed body. 1 set
3.3.3 Bed body, covered by iron plate. 1 set
3.3.4 Bracket of chain, with abrasion-resist material  1 set
3.3.5 Chain-adjusting device, at tail of bed body. 1 set
3.3.6 Chain and chain wheel for trolley-running. 1 set
3.3.7 Frame of trolley's operating platform.
3.3.8 Ladder, to the operation platform of trolley. 1 set
3.3.9 Shield of trolley's transmission device. 1 set
3.4  Rotation ring
3.4.1 Rotation ring of bottom head  1 pc
3.4.2 Rotation ring of top head  1 pc
3.5 Roving-arranging system.
3.5.1 Tensioner  1 set
3.5.2 Support plate. 1 set
3.5.3 Moveable frame with four wheels. 1 set
3.5.4 Support of roving-hanging. 1 set
3.6 Resin mixing system.
3.6.1 Resin mixing tank. 1 set
3.6.2 Motor and blades for resin-mixing. 1 set
3.7 Power distribution cabinet of computer.
3.7.1 Frequency converter for speed-changing of main axis. 1 set
3.7.2 Servo driver for trolley's speed-changing. 1 set
3.7.3 dvanced PC Industrial computer, for controlling winding. 1 set
3.7.4 Colorful display, show operation and equipment-running data. 1 set
3.7.5 Other auxiliary electrical device.
3.8  uxiliary Industrial assembly.
3.8.1 Assembly ring, with tensioner   DN4000  2 pc.
3.8.2 Tank Roller  2 pc.
3.8.3 Half Support  2 pc.
 Inner liner automatic forming machine
The inner liner automatic forming set is mainly served for FW-4000. It is special equipment that making the inner liner of the tank. If this set utilized for producing the inner liner; it can improve the efficiency above 5 times. The types are ZC-4000 and ZC-2600,
1. ZC-4000  the main properties are below.
1.1 The matched diameter: DN3000~DN4000mm
1.2 The power: 5.5kw 
1.3 The productivity: 400kg/h
ZC-2600
2.1 The matched diameter: DN1600~DN2600mm
2.2 The power: 4.0kw 
2.3 The productivity: 400kg/h

The working principle of the FRP tank winding equipment is to place the wound object on the rotary table, start the rotary table motor to rotate, and naturally drive the rotary table to rotate, so that the object can realize the peripheral winding film machine. At the same time, the lift motor is also started, and the septic tank winding equipment drives the whole assembly of the winding strapping machine to move up and down, to achieve the winding of the height direction of the object, which realizes the winding packaging of the whole appearance of the object. This is not only conducive to the packaging requirements of the storage, transportation and mechanized loading and unloading of goods, but also can prevent the damage of goods in the process of handling, dust proof, moisture-proof and cleaning, but also reduce production costs, improve production efficiency.




Specification
FRP tank are divided into vertical storage tanks, horizontal mechanically wound glass steel storage tanks, transportation tanks, reaction tanks, various chemical equipment, FRP horizontal storage tanks, vertical storage tanks, transportation tanks, containers and large series of containers.

-Length range: max. 12m
-Max. weight of product: 12000kg
- Control Precise: 1mm
-Helical Winding: 45° - 90°
-Winding type: Cross or hoop winding
-Drive Mode: servo drives/ rack transmission
-Control Method: Semi-automatic
-Rotating Speed of Main Shaft ≤ 35 r/min.
-Transmission method: pinion and rack
-Coordinate speed of vehicle: 45m/min
-Precision of lining up yarn: ±1mm
-Repositioning accuracy: 0.2mm
-Max. Speed of Pulling Yarn: 90m/min
-Max. Width of Yarn Tape: 100mm
-Winding Roving Capacity: 60 each
-Total Installed Capacity: 12.5KW
-Electrical power supply: 380V, 3 phases 50hz (or customization)



Hengshui Jiubo Composites Co., Ltd. is professional manufacturer of FRP Pipe, FRP storage tank, FRP cooling tower, FRP molded products, FRP pultruded products and relative FRP production machines & technology. Through the continuous development and introduction of professional technology, our company rely on advanced technology, exquisite craftsmanship, reliable quality and perfect service, passed ISO9001, ISO14001, OHSAS18001 certification, our annual sales of glass fiber reinforced plastic series products achieved 20,000 tons, products have been sold to all over the world, USA, Brazil, Japan, Germany, India, Malaysia, Iran, Egypt etc, and won the support and trust from new & old customers.  

Main products:
FRP tank and chemical equipment 
High, middle, low pressure FRP pipe
FRP small-scaled wastewater treatment tank
FRP cooling tower
FRP pultrusion, molded series products
FRP polymer electrolytic cells
S/F, F/F double-wall oil fuel storage tank 
Whole set of computer control filament winding machine
Whole set of FRP pultrusion machine
Whole set of FRP molded hydraulic press
Whole set of FRP grating molded machine