High-Performance FRP GRP Pipe Manufacturing Machine for Efficient Production

Product Description

Product Description

           
                                       What's FRP/GRP pipe filament winding machine?

Product Description

 

FRP/GRP pipe filament winding machine has six parts, such as inner layer manufacturing machine, computer control adding mortar-winding machine, curing station, repairing machine, mould unloading machine and resin mix station. Its controlling center has been adopted the Taiwan's advanced STD industrial control computer. If the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage. The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer.

The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics.It got the good valuation from the clients.
 

Product Information

1. QFW-4000 FRP/GRP pipe filament winding machine

1.1 The main parameters
1) The total power: 193.6kw
2) The maximum diameter can be manufactured: DN4000mm
3) The effective length of the pipe: 12000mm
4) The productivity: 1000kg/h
5) The baking board's temperature of curing station: 105~160 ºC
6) The maxi speed of conveying roving: 90m/min
7) The maxi width of roving sheet: 200mm
8) The maxi speed of sand conveyance: 100kg/min
9) The maxi mould-unloading force: 83t
10) The rated drawing force of the capstan: 5t
11) The rated lifting force of the supporting pipe trolley: 40t
12) The rated pressure of the hydraulic system: 16Mpa
13) The central height of mould-unloading machine: 2000mm
14) The central height of the other single machine: 1500mm

Note: If the indoor temperature is above 15ºC in winter, the baking board can be power-off, then the total power is 97.6kw

1.2 It consists of six components

1.2.1 Inner liner-making machine
Inner liner-making machine mainly consists of following parts:
1) Main shaft transmmision system
2) Working platform
3) Electric control system
4) Front & rear support frame
5) Hydraulic pumping station

1.2.2 Computer control mortar-adding fialment winding machine
Computer control mortar-adding winding machine mainly consist of:
1) Main shaft transmission system
2) Working plateform
3) Mortar-adding trolley and transmission system
4) Roving-guide frame
5) Extrusion & press device

1.2.3 Curing station
Curing station mainly consist of:
1) Main shaft transmission system
2) Front & rear support frames
3) Electric control system
4) Heating device

1.2.4 Trimming machine
Groove-making & end-cutting machine mainly consist of:
1) Main shaft transmmision system
2) Front & rear support frame
3) End cutting device
4) Electric control system
5) Dust-remover

1.2.5 Demolding machine
Demoulding machine mainly consist of:
1) Gantry
2) Demoulding trolley
3) Pipe support trolley
4) Mould-dragging system
5) Electric control system
1.2.6 Resin mix station
Resin mix station mainly consist of:
1) Underground storage tank
2) Mix tank
3) Resin transfer system
4) Electric control syste

Product Parameters

Model	Diameter Range (mm)	Pipe Length
QFW-300	DN15-300	1.5m, 2m, 3m, 4m, 6m
QFW-1200	DN300-1200	3m, 6m, 9m, 12m
QFW-2500	DN300-2500	3m, 6m, 9m, 12m
QFW-3200	DN300-3200	3m, 6m, 9m, 12m
QFW-4000	DN300-4000	3m, 6m, 9m, 12m

 

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