High-Quality Potassium Sulfate Fertilizer Production Equipment From China

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: Sodium Sulfate /Potassium Sulfate Plant Production
• Capacity: 10sets/Month
• Control System: Mcc, PLC, Dcs
• Machine Type: Screw Granulator
• Voltage: Customized
• Transport Package: by Sea
• Specification: Customizable
• Trademark: Jiubo
• Origin: China
• HS Code: 3925100000
• Production Capacity: Customize
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1500.000kg

Product Description

 

Product Description

The most common method of producing potassium sulfate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a mannheim furnace heated to above 600ºC.

Potassium Sulfate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. 

The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl.   

The benefits of the Mannheim potassium sulfate production method are mainly reflected in the following aspects:
1. Mature and reliable technology
Widely used: The Mannheim method is one of the main methods for producing potassium sulfate in the world. After a long period of verification and improvement, the technology has become quite mature and reliable.
Localization of equipment: With the development of domestic technology, the Mannheim potassium sulfate device has achieved localization of equipment, further improving the reliability and economy of the technology.
2. Stable product quality
High purity: The potassium sulfate produced by the Mannheim method has high purity and the aqueous solution is completely transparent, which can meet the needs of potassium sulfate quality in different fields.
Good consistency: By precisely controlling the raw material ratio and reaction conditions, the Mannheim method can produce potassium sulfate products with stable quality and good consistency.
3. Adjustable production capacity
High flexibility: The production capacity of the Mannheim method can be adjusted within a certain range according to market demand and product requirements, and it has strong adaptability.
Adapt to multi-variety production: The Mannheim furnace can not only produce potassium sulfate, but also other sulfate products, realizing the multifunctional utilization of production equipment.
4. Environmental benefits
Waste gas treatment: The waste gas generated during the Mannheim process can be discharged in compliance with the emission standards after treatment, reducing pollution to the environment.
By-product utilization: By-products such as hydrochloric acid generated during the production process can be further processed and utilized, improving resource utilization.
5. Significant economic benefits
Low cost: Although the Mannheim process consumes a large amount of resources such as sulfuric acid and potassium chloride during the production process, the production cost can be reduced by optimizing the process and equipment selection.
Large market demand: Potassium sulfate, as an important potash fertilizer and chemical raw material, has a large market demand, providing a broad market space for Mannheim process production.
6. Broad room for improvement
Equipment improvement: With the development of materials science and manufacturing technology, the corrosion resistance and thermal efficiency of the Mannheim furnace and its supporting equipment have been continuously improved, further improving production efficiency and product quality.
Process optimization: By introducing advanced control technology and automation devices, precise control and optimization of the production process can be achieved, improving production efficiency and product quality stability.
In summary, the Mannheim potassium sulfate production method has significant advantages in terms of technical maturity, product quality, production capacity, environmental benefits and economic benefits. At the same time, with the continuous advancement of technology and the continuous expansion of application fields, the Mannheim potassium sulfate production will usher in a broader development prospect.

 

Product Parameters

No.	Case	Date
1	SOP plant in Philippines for 10,000MTPA	In 2016 year
2	EPC project of SOP in Egypt for 60,000MTPA&100,00MTPA	In 2015 Year
3	Overhaul the furnace in Indonesia	In 2011 year
4	The project of SOP for 40,000MTPA	In 2010 year
5	Main equipment supplier of SOP in India for 20,000MTPA	In 2018 year
6	The EPC porject os SOP in Indonesia for 10,000MTPA	In 2008 year
7	The contractor of SOP in Phipilippines for 10,0000MTPA	In 2006 year

Potassium sulfate

Description	Index
Content of potassium oxide (K2O) % ≥	50
Content of chlorine (CL) % ≤	1.5
Content of moisture % ≤	1.0
Content of free acid (H2SO4) % ≤	0.5
Appearance	White

Hydrochloric acid

Description	Index
Content of total acid (calculated by HCL) % ≥ (HCL)≥	31
Content of iron (Fe) % ≤	0.005
Content of oxide (calculated by CL^-) % ≤	0.05
Content of burnt leavings% ≤	0.08
Content of sulfate (calculated by SO4^2-) % ≤	A acid: 0.005  B acid: 0.5-0.75 Production ratio of A & B: ~1:2
Content of arsenic (AS) % ≤	0.0001

Consumption ration of the process for per ton potassium sulfate

Description	Specification	Unit	Quantity
Potassium chloride	K2O 60%	Kg	860
Sulfuric acid	H2SO4  98%	Kg	570
Stone powder		Kg	40
Electricity	V=380  50HZ	kwh	60-70
Fuel	Natural gas	Liter	90
	Diesel oil	Liter	75
Water used for process	≤ 30ºC	M^3	1.2
Compensative water for cooling		M^3	10

Detailed Photos

Company Profile

Hengshui Jiubo Composites Co., Ltd. is a company specialized in production and sales of complete sets of chemical equipment, complete sets of fiberglass product production lines, and meantime manufacture composite material and SMC products. We have got the certificate of management system ISO9001, ISO14001, ISO45001and SGS certificate. Our FRP production line and products have been sold to all over the world, including the United States, Canada, Australia, Brazil, Japan, Germany, Russia, India, Malaysia, Indonesia, Egypt and other countries, winning the support and trust of new and old customers.

EPC chemical equipment series: Mannheim process complete sets of potassium sulfate production equipment, sodium sulfate production equipment, complete sets of sulfuric acid equipment, complete sets of calcium chloride production equipment;

EPC complete sets of FRP product production line series: microcomputer controlled complete set of FRP pipes, FRP tank filament winding production line, complete set of FRP grating production line, complete set of FRP pultruded profile production line, SF/FF oil tank production line.

Fiberglass product series: high, medium and low pressure FRP pipe, FRP tank, FRP tower, Polymer concrete cells, SF/FF double-layer oil tanks, FRP cooling tower, FRP SMC/BMC molded products, FRP pultrusion profiles and other customized fiberglass products, FRP anti-corrosion project, etc.

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