
K2SO4 Mannheim Process Potassium Sulfate Making Machine is well-known as there aretwo kind of popular
methods to be used to produce Potassium Sulfate Product, one is Doubledecomposition method, the reaction
is not good, the product quality should be improved.Another method is the Mannheim furnace process, it is used
widely, but there are somedifficulties occurred during the production. We had made the necessary and
importantimprovement and perfection on its production equipment and production process ofMannheim furnace,
to form a unique and perfect Potassium Sulfate production technologynow, improve the construction and material
of furnace to achieve even heating, completereaction and low energy consumption. New material and technology
is applied to the partof hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue
is also well resolved.
Mannheim Process
The most common method of producing potassium sulfate is the Mannheim Process,which is the reaction of
potassium chloride with sulphuric acid at high temperatures. Theraw materials are poured into the centre of a
muffle furnace heated to above 600°CPotassium Sulfate is produced along with hydrochloric acid in a two-step
reaction viapotassium bisulphate. This method for creating SOP accounts for 50% to 60% of globalsupply. The
Mannheim Process is also the most expensive of the processing techniquesdue to the high input costs associated
with purchasing MOP and sulphuric acid. This meansthat the final product costs about $500 per ton.The Mannheim
process is an importantmethod for the manufacture of hydrogen chloride and potassium sulfate from potassiumchloride
(table salt) and sulfuric acid in which case the K2SO4 is known as salt cake:2 KCI + H2SO4 - K2SO4 + 2 HCI
Technical Advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of specialmaterials which are
corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements3. Adjusted
original HCl absorption system, improved on the quality of the final product.4. lmproved the flue design in the furnace
which can make full use of energy and saveenergy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratioof feedstock, and saved
the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.







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