52% Potassium Sulphate Sop Production Equipment by Mannheim Method

Product Description

 

Mannheim Process Mannheim Furnace Sop Plant Potassium Sulphate Fertilizer Production Line

Product Description

 

K2SO4 Mannheim Process Potassium Sulphate Making Machine is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is Double decomposition method, the reaction is not good, the product quality should be improved. Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace, to form a unique and perfect Potassium Sulfate production technology now, improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.

Mannheim Process
 

The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC.

Potassium sulphate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.

The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K₂SO₄ is known as salt cake: 2 KCl + H₂SO₄ → K₂SO₄ + 2 HCl    

Technical Advantage
 

1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.

Product Parameters

 

 

Detailed Photos

Company Profile

Hengshui Jiubo Composites Co., Ltd. is professional manufacturer of FRP Pipe, FRP storage tank, FRP cooling tower, FRP molded products, FRP pultruded products and relative FRP production machines & technology. Through the continuous development and introduction of professional technology, our company rely on advanced technology, exquisite craftsmanship, reliable quality and perfect service, passed ISO9001, ISO14001, OHSAS18001 certification, our annual sales of glass fiber reinforced plastic series products achieved 20,000 tons, products have been sold to all over the world, USA, Brazil, Japan, Germany, India, Malaysia, Iran, Egypt etc, and won the support and trust from new & old customers.  

Hengshui Jiubo Composites Co., Ltd. not only have manufacture ability, but also has design ability of material, structure and products, our company can provide customers with technical advice, supply of goods and material, transportation, installation supervision etc service.
 
Main products:
FRP tank and chemical equipment 
High, middle, low pressure FRP pipe
FRP small-scaled wastewater treatment tank
FRP cooling tower
FRP pultrusion, molded series products
FRP polymer electrolytic cells
S/F, F/F double-wall oil fuel storage tank 
Whole set of computer control filament winding machine
Whole set of FRP pultrusion machine
Whole set of FRP molded hydraulic press
Whole set of FRP grating molded machine 

Our Advantages

FAQ

1. Q: Who are we?
A: We are manufacturer, located Hengshui City Hebei Province, China, start from 2016, sell to Eastern Europe(20.00%), Africa(20.00%),Domestic Market(20.00%),South Asia(15.00%),Southeast Asia(15.00%),South America(5.00%),North America(5.00%). Welcome to send your inquiry!

2. Q: How about the delivery time?
A: Normally, 10-15 days after receiving the deposit to finish the order for a 20' container. Welcome to ask for the detailed delivery time according to your order quantity!

3. Q: What's the price of Mannheim Process Potassium Sulphate Making Machine?
A: Depends on annual output, welcome to inquire!

4. Q: How can you guarantee the product quality?
A: We have the quality control system ISO9001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction beforepacking.

5. Q: Can you do OEM for me?
A: We accept all OEM orders, just contact us and give me your design,we will offer you a reasonable price ASAP.

6. Q: What can you buy from us?
A: FRP/GRP Pipe & fittings, FRP/GRP tank & tower, FRP grating, FRP pultruded profiles, FRP SMC water tank, FRP polymer electrolytic cell, S/F, F/F double wall underground fuel tank, FRP rebar, FRP pipe filament winding machine & technology, FRP tank filament winding machine & technology, FRP molded grating machine & technology, FRP rebar machine & technology, FRP pultrusion machine, FRP polymer electroytic cell machine & technology, Mannheim Process Potassium Sulphate Making Equipment & technology, FRP cable tray, FRP septic tank, Fiber reinforced plastic rod/core, etc,

7. Q: What services can we provide?
A: Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES;
Accepted Payment Currency: USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian.