FRP GRP Tank Filament Winding Making Machine

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: FRP GRP Tank Filament Winding Making Machine
• Size: DN600-25000mm or Customized
• Provided Services: Installation and Commissioning, Product Guidance
• Capacity: 100set/Year
• Type: High Pressure Storage & Transportation Equipment
• Production Situation: Factory Production and Field Production
• Transport Package: by Sea
• Specification: customizable
• Trademark: Jiubo
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100set/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

 

Product Description

Product Description

I. Types and Functions of Equipment

1. Mould
   1. Function: Serving as the foundation for tank forming, the precision and durability of the mould are directly related to the quality of the storage tank. Typically constructed from steel, with reinforcing ribs designed internally, it ensures no deformation under high pressure.
   2. Importance: The accuracy and stability of the mould are prerequisites for producing high-quality FRP (Fiberglass Reinforced Plastic) storage tanks.
2. Resin Mixing Equipment
   1. Function: Used to blend resin with curing agents, accelerators, and other additives uniformly, forming a resin system suitable for FRP storage tank manufacturing. The equipment typically includes metering pumps, agitators, etc., to ensure even mixing.
   2. Importance: The uniformity of resin mixing directly impacts the strength and durability of the tank.
3. Glass Fiber Cutting Equipment
   1. Function: Cuts glass fibers into appropriate lengths to meet the production requirements of different tank sections. The equipment often employs automated control systems to enhance production efficiency.
   2. Importance: The precision and consistency of glass fiber cutting significantly influence the tank's strength and structural stability.
4. Winding Machine
   1. Function: The core equipment in FRP storage tank production, it layers glass fibers and resin onto the mould to form the tank's preliminary structure. Employing numerical control technology, it achieves high-precision and efficient winding operations.
   2. Importance: The performance of the winding machine directly affects the tank's forming quality and production efficiency.
5. Curing Oven
   1. Function: Used to heat and cure the wound tank, fully solidifying the resin and enhancing the tank's strength and durability. The oven typically adopts electric or gas heating methods, providing flexibility based on production needs.
   2. Importance: The curing process is crucial in determining the tank's final performance, with the oven's heating uniformity and temperature control precision being of utmost importance.

II. Equipment Selection and Configuration
When selecting and configuring FRP storage tank production equipment, factors such as production scale, product quality requirements, and production efficiency must be considered. Large-scale manufacturers require high-precision, high-efficiency equipment to ensure product quality and efficiency. The equipment configuration should also be optimized based on specific production processes to improve efficiency, reduce energy consumption, and minimize waste.
III. Equipment Maintenance and Servicing
The maintenance and servicing of FRP storage tank production equipment are crucial for its smooth operation, extended lifespan, and improved product quality. Routine maintenance includes cleaning, lubrication, and tightening loose parts to ensure the equipment's good working condition. Regular servicing involves thorough inspections, adjustments, and replacement of wear parts to maintain the equipment's performance and accuracy.
IV. Equipment Development Trends
With technological advancements and changing market demands, FRP storage tank production equipment is continually evolving and innovating. On one hand, automation and intelligence levels are rising, such as the adoption of robots for glass fiber cutting and winding, enhancing production efficiency and product quality. On the other hand, equipment multifunctionality and flexibility are also improving, with modular designs facilitating rapid adjustments to meet diverse production needs.

If you are interested in frp storage tank production line, kindly tell me the model number, the size and quantity of mold, and I will send you our catalogue and quotation, thank you!

Product Parameters

Model number	Control	Maxi diameter (mm)	Maxi length (mm)	Rang of idameter (mm)	Total power (kw)	Maxi width of roving sheet (mm)	Productivity (kg/h)
FW-4000III	computer	4000	12000	600~4000	10	150	500
JFW-1500	semi-automatic	1500	6000	25~1500	5.5	150	450
JFW-2500	semi-automatic	2500	12000	25~2500	7.5	150	500

1. FW-4000lll computer control filament winding machine

 

The key elements such as the transducer, servo system and photo electrical encoder are from Siemens, Germany; the industrial control computer is made by Yanhua Corporation, Taiwan, showing the English ideograph chrominance, operating easily; after the parameters inputted into the computer, it can be finished the relative design of winding linearity automatically. The combined movements of the main axle and the carriage controlled by the computer, conforms the winding rules, the technical parameters and its inner quality have arrived the advanced level in China, and the properties are below:
 

1. The range of diameter can be wound: DN600~ DN4000mm
2. The maxi length: 12000mm
3. The winding angle: 45°<α<90°
4. The tolerance of positioning: <1mm

Machine for making large storage tanks on site:
 

The specific model is as follows:

Moder number	Features	Type of tank	Rang of diameter (mm)
FW-10000	computer control	Horizontal	4000~10000
FW-15000	computer control	Horizontal	4000~15000
VFW-25000	computer control	Vertical	4000~25000

Large-scale site winding machine
Be restricted by the transportability, the tank which its diameter is more than DN4000mm has been become the difficult point between the ordering party and the contracting party. To meet the requirements of the order party, our company developed this set of large scale site winding, this set is combined structure, can be assembling or dismountable, the set can be transported to the client site .The set is to be assembled beside the foundation of the large tank according to the requirements of the client. Then the large tank can be finished.

FW-15000 Computer Control Horizontal Site Winding Machine
The major properties of the equipment are below.
1.The maxi diameter can be wound: 15000mm
2.The maxi length can be wound: 12000mm
3.The range of diameter: DN4000~DN15000mm
4.The maxi torque: 68350N·m
5.The total power: 18.6kw
6.The maxi width of roving sheet: 1680mm
7.The productivity: 550kg/h

VFW-25000 Computer Control Vertical Site Winding Machine

1. General
VFW-25000 computer control vertical site winding machine is the most advanced winding machine (hereinafter called Winding Machine) with super large diameter developed by our company, absorbing the foreign advanced technique. It is controlled by computer, specially used for site winding of large caliber FRP tanks. This machine can produce FRP tanks with the diameter from 4m to 25m with the suitable mandrel. The control center of this machine is industrial computer made in Taiwan. Once input the parameters of winding product, the computer can finish the design of linearity of the tank automatically, and then control the compound movement of mandrel rotation and the shift of trolley, put the fiberglass immersed by resin on the inner liner fully in order. This winding machine is the combination of technique and science, such as mandrel rotation, shift of the trolley, and layout of winding roving are all precisely controlled by computer software. The FRP products wound by this machine are widely used in chemical industry, petroleum, and brewery and so on.

2. Parameters of the Winding Machine
Winding diameter scope: 4m-25m
Max height for each section: 6m (Note: if it is more than 6m, it can be formed by many sections )
Winding angle: 60°-90°
Max rotating speed of the mandrel: 4.6rpm
Woven roving strands: 70*
Productivity: 500Kg/h*
*Note:The productivity and the quantity of strand is based upon the quality of roving

Advantage

Packaging & Shipping

Sea packing
1. Choose the appropriate container according to the customer's needs.
2. Molds that exceed the container size need to be shipped separately.
3. The exact package size, please tell me the specific size, I will quote for you!

Certifications

Company Profile

Main products:

FRP tank and chemical equipment
High, middle, low pressure
FRP pipe
FRP small-scaled wastewater treatment tank
FRP septic tank
FRP cooling tower
FRP pultrusion, molded series products
FRP polymer electrolytic cells
S/F, F/F double-wall oil fuel storage tank
Whole set of FRP prodcution machines
Whole set of computer control filament winding machine
Whole set of FRP pultrusion machine
Whole set of FRP molded hydraulic press
Whole set of FRP grating molded machine ETC

 

Hengshui Aoliande Trade Co.,Ltd. not only have ability to sell & supply products, but also has design ability of material, structure and products, our company can provide customers with technical advice, supply of goods and material, transportation,installation supervision etc service.
 

Main application:
Urban water supply and drainage
Desalination of sea water
Chemical industry
Metallurygy Brewing
Electric power
Oil storing
Sewage treatment
Building Municipal works
Highway facilities

Our Advantages

We specialize in this field for several years with top quality competitive price and best service. More advantage we can supply:
Manufacturer
Superior quality&Good service
Timely delivery&Competitive price ISO9001:2008
Special size is available OEM support
Low MOQ

1.More than 10 Years manufacturing experience.
2.Professional research and development team
3.Zero Customer Complaints for several Years
4.Human-based management
5.Environmental Protection
6.Excellent after-sales service.

Our service
We offer professional products and fast delivery.
We will help you solve problems when you use our products.
Any question can turn to the technology department of our company.

1. Fast delivery (Our factory has high production capacity and there is enough inventory to insure fast delivery for you)
2. Competitive price (We are manuafacturer of our products, so we can provide you both high quality products and competitive price)
3. Quick response each inquiry within 24hours
4. Quality control strickly
5. Quick delivery imporve your effciency